News Releases

AI Drastically Cuts Number of Trials for Polymer Design

November 27, 2018


SHOWA DENKO K.K.

National Institute of Advanced Industrial Science and Technology

Research Association of High-Throughput Design and
Development for Advanced Functional Materials

Showa Denko (SDK) (TOKYO: 4004), National Institute of Advanced Industrial Science and Technology (AIST), and Research Association of High-Throughput Design and Development for Advanced Functional Materials (ADMAT) have found that the number of trials for the design of polymers with desired properties can be cut to about one-fortieth by utilizing artificial intelligence (AI).

This development work has been subcontracted by NEDO’s (New Energy and Industrial Technology Development Organization) Ultra High-Throughput Design and Prototyping Technology for Ultra Advanced Materials Development Project (Ultra-Ultra PJ: code number P16010). By fully utilizing multiscale simulation and AI, Ultra-Ultra PJ aims to reduce the length of time required for development to one-twentieth compared with conventional ways of material development based on knowledge and experience.

Specifically, researchers of SDK, AIST, and ADMAT conducted AI-based searches for polymers with desired properties, aiming to demonstrate the effectiveness of AI technology in the process of polymer design. As a model case, they focused on glass transition temperature, an index of heat resistance. Using 417 different types of structural data on polymers with known structures and glass transition temperatures, they conducted an AI-based search for a polymer with the highest glass transition temperature to see whether it is possible to shorten the development cycle.

First, randomly selected 10 sets of data were supplied as training data for AI. The Extended Connectivity Circular Fingerprints (ECFP) method was applied to the training data, digitizing structural features of polymers. Then, using *Bayesian optimization, the researchers made repeated efforts to predict and verify a polymer with the highest glass transition temperature out of the remaining 407 sets of data. Thus, they checked the number of trials required until the discovery of a target polymer. (Figure 1). To prevent the influence of the choice of data on the results, 500 examinations were conducted with different sets of initial training data, and the average number of trials was evaluated.

Figure 1 Concept of evaluation of number of trials for polymer design/verification

As a result, the researchers succeeded in discovering a target polymer with the highest glass transition temperature with an extremely small number of trials, namely, 4.6 times of trials on the average (Figure 2). This figure is about one-fortieth of the number of trials required under random selection of polymers, confirming the effectiveness of AI-based polymer design.

Figure 2 Demonstration of high efficiency of AI-based polymer search

To build AI, it is necessary to convert the features of polymers into numerical values. By applying ECFP (a method for representing monomer structures) to this development work, the researchers found repeating units of molecules (such as functional groups) extracted automatically and structural features expressed appropriately in numerical vectors (Figure 3). Using AI built on these data, the researchers realized high-precision property predictions at the speed of 0.25 second per polymer. Thus, it became possible to make comprehensive property predictions for a large number of candidate polymers within a limited amount of time. Furthermore, by using *Bayesian optimization in prediction, the researchers discovered a polymer with the highest glass transition temperature out of about 400 types of candidate polymers, based on 13.6 sets of training data. Prior to this study, it was believed that AI-based predictions with a small number of training data would be less accurate, and that a large amount of training data would be required. However, this development work suggests that AI would be effective in solving problems even in the area of developing most-advanced functional materials, where only a limited amount of training data seems to be available.

Figure 3 Building AI

We will continue working to improve the technology in order to utilize it in actual development of advanced functional materials. A detailed presentation regarding this development work will be made at 2018 MRS Fall Meeting scheduled for November 27 (U.S. Eastern time).

Note: Bayesian optimization: A method for selecting the next candidate material to be examined by considering estimated prediction error, in addition to predicted values.

Outline of organizations

[Showa Denko K.K.]
Location: 13-9, Shiba Daimon 1-chome, Minato-ku, Tokyo
Establishment: June 1939
President: Kohei Morikawa
Scope of business: Manufacture and sale of organic/inorganic chemicals, ceramics, electronic materials, aluminum, etc.
URL: http://www.sdk.co.jp/

[National Institute of Advanced Industrial Science and Technology]
Location: 1-3-1, Kasumigaseki, Chiyoda-ku, Tokyo
Establishment: April 2001
President: Ryoji Chubachi
Scope of business: Research and development concerning industrial technology
URL: https://www.aist.go.jp/

[Research Association of High-Throughput Design and Development for Advanced Functional Materials]
Location: Central 5-1, 1-1-1 Higashi, Tsukuba, Ibaraki (at the premises of AIST Tsukuba Center)
Establishment: July 2016
Chief Director: Kunihiro Koshizuka
Scope of business: R&D work to drastically reduce the number of prototypes and length of time required to develop functional materials
URL: http://www.admat.or.jp/

For further information, contact:

SDK
Public Relations Office
Phone: 81-3-5470-3235
Fax: 81-3-3431-6215

AIST
Media Relations Office, Planning Headquarters
Phone: 81-29-862-6216
Fax: 81-29-862-6212
E-mail: press-ml@aist.go.jp

ADMAT
S. Hatakeyama
Phone: 81-29-856-3580
Fax: 81-29-856-3582
E-mail: s-hatakeyama@admat.or.jp

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